TBC-30 Automatic Rotary-Type Monoblock with Dual Nozzles for Filling Construction Cartridges

TBC-30 Automatic Rotary-Type Monoblock with Dual Nozzles for Filling Construction Cartridges

The TBC-30 is an advanced automatic rotary monoblock system designed for high-speed filling and capping of construction cartridges. Equipped with dual nozzles, a rotary indexing table, and automatic orientation systems, this machine handles high-viscosity products like sealants, lubricants (e.g., lithol, solidol), adhesives, and other construction chemicals with ±1% accuracy and production speeds of up to 30 cartridges per minute. Ideal for medium to large-scale production lines, it features SS304/316 stainless steel construction for durability and hygiene compliance, making it suitable for demanding industrial environments.

Description

TBC-30 Automatic Rotary Monoblock with Dual Nozzles

High-Efficiency Packaging for Construction Chemicals

The TBC-30 automatic rotary monoblock combines a rotary indexing table with dual nozzles to streamline the packaging of high-viscosity construction chemicals into cartridges. Designed for sealants, adhesives, industrial lubricants, and other construction compounds, this machine ensures consistent results with minimal operator intervention. Its robust construction and advanced features make it an ideal choice for manufacturers in the construction, automotive, and chemical industries seeking to enhance their packaging processes in regions like Southeast Asia, Africa, and Latin America, where reliability and efficiency are critical.

Key Features:

  • ✅ Dual Nozzle Dispensing: Simultaneous filling of two cartridges for doubled productivity.

  • ✅ Rotary Indexing Table: Enables continuous operation with multiple stations for filling and capping.

  • ✅ Automatic Orientation Systems: Ensures correct positioning of cartridges and caps for error-free operation.

  • ✅ High-Speed Operation: Capable of processing up to 30 cartridges per minute.

  • ✅ Hygienic Design: SS304/316 stainless steel contact parts, easy to clean and maintain.

  • ✅ User-Friendly Controls: PLC interface with touchscreen for easy operation and quick changeovers.


Advanced Features for Enhanced Performance

  • Dual Nozzle Dispensing System: Two independent dispensing units enable simultaneous filling of two cartridges, doubling output without compromising accuracy (±1%). This is particularly beneficial for high-volume production lines .

  • Rotary Indexing Table: Allows continuous operation with multiple stations handling orientation, filling, and capping simultaneously, reducing cycle times and increasing productivity.

  • Automatic Cartridge and Cap Orientation: Ensures correct positioning of cartridges and caps, minimizing errors and maximizing efficiency.

  • Precision Dispensing Technology: Utilizes servo-driven pistons for precise volumetric control, minimizing product waste and ensuring consistency across fill volumes from 50 ml to 500 ml.

  • High-Viscosity Compatibility: Handles products with viscosities up to 500,000 cP, making it suitable for thick pastes, gels, and compounds.

  • Robust Construction: SS304/316 stainless steel contact parts resist corrosion and meet industry hygiene standards, ensuring long-term reliability in harsh environments .

Technical Specifications

Parameter Specification
Machine Type Automatic Rotary Monoblock with Dual Nozzles
Production Capacity Up to 30 cartridges/minute
Filling Accuracy ±1%
Filling Volume Range 50 ml — 500 ml (adjustable)
Viscosity Range Up to 500,000 cP
Orientation Systems Automatic cartridge and cap orienters
Power Supply 380V/50Hz or custom
Construction Materials SS304/316 stainless steel (contact parts)
Control System PLC with touchscreen interface

Applications & Industries

  • Construction Chemicals: Sealants, adhesives, caulks, and mortars.

  • Industrial Lubricants: Greases, lubricating compounds (e.g., lithol, solidol), and technical gels.

  • Automotive Products: Anti-seize compounds, brake lubricants, and assembly pastes.

  • General Industrial Use: Specialty chemicals, maintenance products, and waterproofing materials .

Why Choose the TBC-30 Automatic Rotary Monoblock?

  • High Productivity: Dual-nozzle design and rotary indexing table enable continuous operation, reducing downtime and maximizing output.

  • Precision and Consistency: Ensures accurate fills and secure seals, reducing waste and enhancing product quality.

  • Versatility: Suitable for a wide range of high-viscosity products and cartridge sizes.

  • Durability: Built to withstand harsh industrial environments with minimal maintenance.

  • Global Compliance: Designed to meet international safety and hygiene standards for export markets

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.
Still have questions? ```

Didn't find what you were looking for?

Describe your requirements, and we will prepare a comprehensive solution tailored to your needs and budget.

Get a proposal →
```

Order Equipment

Layout Design

Get a Leasing Offer

What equipment are you interested in?

Select one or more categories of interest

Which equipment are you interested in?

Describe your requirements

Do you have an existing production facility?
Select your industry

Enter your contact details