Description

RC-100 High-Speed Automatic Monoblock for Rinsing, Filling, and Capping Small Containers

Rotary Aseptic Monoblock for Dairy Products — Milk, Yogurt & Kefir Filling Machine.

Precision Packaging for High-Value Products in Small Containers.

Integrated Automation: Rinsing, Filling, and Capping in One Cycle.

Ideal for Pharmaceuticals, Cosmetics, and Specialty Chemicals.

Engineered for Accuracy, Speed, and Easy Changeover.

• All-in-One Precision: Performs rinsing, non-contact filling, and torque-controlled capping in one continuous cycle.

• Designed for Small Formats: Expertly handles miniatures, vials, and small bottles from 10ml to 500ml with quick changeover.

• Zero Contamination Risk: Rinsing station ensures container cleanliness; drip-free fillers prevent waste and mess.

• GMP & Hygiene Ready: Constructed with 304 or 316L stainless steel for easy cleaning and compliance.

Precision Packaging for High-Value Products in Small Containers
Packaging small volumes requires maximum accuracy and minimal waste. The RC-100 Automatic Monoblock is the specialized solution for manufacturers of premium products where every drop counts. By combining rinsing, filling, and capping into a single, synchronized system, it eliminates the inefficiencies and handling risks of using separate machines for small bottles, vials, and flasks. This results in superior product protection, significant reduction in giveaway, and a streamlined operation perfect for high-mix, low-volume production environments.

Integrated Automation: Rinsing, Filling, and Capping in One Cycle
The RC-100 operates with precision engineering tailored for small containers:

1. Station 1: Precision Rinsing: Small bottles are fed into the system and subjected to a jet of filtered air or ionized air to remove any microscopic dust or particles from the interior, ensuring a perfectly clean container before filling.

2. Station 2: Accurate Filling: Utilizing a precision peristaltic or piston filler, the machine delivers the liquid—whether a costly perfume, potent pharmaceutical, or viscous chemical—with extreme accuracy (±1% or better), eliminating costly overfilling.

3. Station 3: Secure Capping: Applied with a controlled torque, screw caps are placed and tightened securely to prevent leakage during shipping and storage, while also providing a tamper-evident seal for the end-user.

Technical Specifications & Performance Data

• Model: RC-100

• Type: Automated 3-in-1 Monoblock

• Functions: Rinsing, Precision Filling, Screw Capping

• Container Size Range: 10 ml — 500 ml

• Speed: Up to 120 containers/min (dependent on container size and product)

• Filling System: Peristaltic Pump or Piston Filler

  • Filling Accuracy: ≤ ±1.0%

• Capping System: Chuck Capper with adjustable torque control

  • Cap Types: Screw caps (plastic, metal), dropper assemblies, snap-on caps.

• Container Compatibility: Glass vials, PET & HDPE bottles, plastic flasks.

• Power Supply: 220V/50Hz/1Ph or 110V/60Hz/1Ph (configurable)

• Construction Material: 304 Stainless Steel (316L optional for corrosive applications)

• Control System: User-friendly PLC with Touchscreen HMI for recipe storage

• Certification: CE, GMP-compliant design available

Ideal for Pharmaceuticals, Cosmetics, and Specialty Chemicals

• Pharmaceuticals: Perfect for nasal sprays, eye drops, injectables, and oral solutions in small glass vials. The rinsing function is critical for GMP compliance.

• Cosmetics & Personal Care: Ideal for essential oils, serums, perfumes, lotions, and high-end creams in small, premium bottles.

• Chemicals & Adhesives: Excellently suited for samples, reagents, solvents, dyes, and super-glues where precise volume and secure sealing are essential.

• Food & Beverage: Used for specialty oils, vinegar, flavor extracts, and sauce samples.

Engineered for Accuracy, Speed, and Easy Changeover
The machine is built with the needs of modern manufacturers in mind. Quick-release change parts and digital recipe storage on the HMI allow for rapid changeover between different products and container sizes, maximizing production flexibility and reducing downtime. Its compact footprint saves valuable floor space in labs and small-batch production facilities.

Key Features Description:
This high-speed rotary monoblock is specifically engineered for aseptic filling of dairy products including milk, yogurt, bio-yogurt, kefir, ryazhenka, and other dairy beverages into both glass and plastic bottles. The integrated system performs four critical operations: container sterilization, aseptic filling, cap orientation, and hermetic sealing — all within a protected hygienic environment.

With a production capacity exceeding 4,000 bottles per hour, this rotary-type monoblock delivers exceptional efficiency for medium to large-scale dairy processing operations. The system maintains product integrity and extends shelf life through advanced aseptic technology and precise temperature control throughout the filling process.

Technical Specifications:

• Production Capacity: 4,000+ bottles/hour

• Applications: Milk, yogurt, bio-yogurt, kefir, ryazhenka, dairy beverages

• Container Compatibility: Glass and plastic bottles (various sizes)

• Process Stages:

  • Container sterilization and treatment

  • Aseptic precision filling

  • Cap orientation and feeding

  • Hermetic sealing and capping

• Aseptic Technology: ISO Class 5 equivalent protection

• Construction Materials: 304/316L stainless steel, FDA-compliant components

• Control System: PLC with touchscreen interface, recipe management

• Compliance: Meets dairy industry hygiene standards (3-A, EHEDG, GMP)

Marketing Advantages:

• Extended Shelf Life: Aseptic technology preserves product quality without refrigeration

• High Efficiency: 4,000+ bottles/hour capacity reduces production costs

• Flexibility: Handles both glass and plastic containers of various sizes

• Hygienic Design: Easy cleaning and maintenance with CIP/SIP capabilities

• Quality Assurance: Precise filling accuracy maintains product consistency

• Energy Efficient: Optimized consumption reduces operational costs

Target Markets:

• Dairy processing facilities

• Yogurt and fermented dairy producers

• Milk bottling plants

• Beverage companies

• Food packaging facilities

RC-100 High-Speed Automatic Monoblock for Rinsing, Filling, and Capping Small Containers.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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