Description

Advanced Automatic Tube Monoblock for High-Speed Packaging

Our high-speed tube filling monoblock represents the latest innovation in automated plastic tube packaging technology. This integrated system combines precision dosing, efficient tube handling, and reliable sealing in a single compact unit, specifically designed for high-volume production environments across multiple industries.

The TB-50 High-Performance Tube Monoblock is engineered for large-scale manufacturing of aluminum tube packaging, combining automatic orientation, precision filling, and crimping in a single integrated system. With a capacity of up to 60 tubes per minute and ±0.5% filling accuracy, this machine is designed for industries requiring efficiency, precision, and flexibility. Its robust construction (stainless steel SUS304/SUS316) and compliance with CE and ISO standards ensure durability and safety for global markets, including cosmetics, pharmaceuticals, and industrial applications.

⚙️ Technical Specifications

Technical Specifications:

• Machine Type: Automatic Tube Filling and Sealing Monoblock

• Production Capacity: Up to 80 tubes per minute

• Filling Accuracy: ±0.5%

• Tube Types: Extrusion and laminated plastic tubes

• Tube Diameter Range: 19-50 mm

• Tube Length Range: 100-220 mm

• Filling Volume Range: 10-500 ml

• Dosing System: Precision piston filler

• Orientation System: Large-capacity automatic tube orienter

• Sealing Method: High-speed ultrasonic or thermal sealing

• Power Requirements: 380V/220V, 50/60 Hz, 5-6 kW

• Air Pressure: 6-8 bar

• Control System: PLC with color touchscreen interface

• Construction: Stainless steel (304/316) contact parts

Key Features and Benefits:

1. High-Speed Automation:

   • Integrated automatic orientation and precision filling achieve speeds up to 60 tubes per minute, ideal for large-scale production .

   • Quick-change parts and recipe memory allow rapid transitions between tube sizes and products, minimizing downtime .

2. Precision and Consistency:

   • Piston-based dosing system ensures ±0.5% filling accuracy, reducing product waste and ensuring consistent quality .

   • Enhanced crimping station provides secure seam folding for leak-proof packaging .

3. Durability and Safety:

   • Stainless steel construction (SUS304/SUS316) resists corrosion and ensures easy cleaning, meeting hygiene standards .

   • Compliance with CE and ISO standards ensures safety and reliability for global markets .

4. Ease of Use and Maintenance:

   • User-friendly interface with digital controls and preset recipes simplifies operation and reduces training needs .

   • Modular design facilitates maintenance and minimizes downtime .

5. Versatility:

   • Suitable for viscous products like creams, ointments, gels, toothpaste, sealants, and industrial lubricants .

• High-Speed Production: Automated processing up to 80 tubes per minute

• Universal Compatibility: Handles both extrusion and laminated plastic tubes

• Precision Dosing: Piston filling system ensures accurate volume control

• Advanced Orientation: Large-capacity orienter for efficient tube handling

• Reliable Sealing: High-speed ultrasonic sealing ensures perfect closure

• Quick Changeover: Easy adjustment for different tube dimensions

• Hygienic Design: Stainless steel construction with smooth surfaces

• User-Friendly Operation: Intuitive interface with recipe storage

Applications:

• Cosmetic Products: Creams, lotions, gels, and ointments

• Food Products: Pastes, purees, and food concentrates

• Industrial Chemicals: Lubricants, adhesives, and sealants

• Household Chemicals: Cleaners, maintenance products

• Construction Materials: Caulks, waterproofing compounds

• Pharmaceuticals: Topical medications and ointments

💎 Conclusion

The TB-50 High-Performance Tube Monoblock is a comprehensive solution for manufacturers seeking efficient and precise aluminum tube packaging. Its integration of automatic orientation, filling, and crimping, coupled with high-speed operation and compliance with international standards, makes it ideal for global markets, including Southeast Asia, Africa, and Eastern Europe. By leveraging advanced automation and robust construction, this machine ensures both productivity and reliability for diverse industries.

This fully automated monoblock system features an advanced tube orienter, precision piston dosing, and high-speed ultrasonic sealing for plastic tubes. Designed for cosmetic, food, chemical, and industrial products, it handles both extrusion and laminated tubes with production speeds up to 80 tubes per minute. Ideal for manufacturers requiring efficient, hygienic packaging solutions.

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🔬 Schedule virtual factory acceptance test with our engineers.

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