Description

Automatic Wrap-Around Labeling Station LL-200 with Indexing Disk for Round Bottles & Vials

For applications demanding the highest level of control over container flow and label placement, the LL-200 with an indexing disk is the engineered solution. This station ensures each round container is precisely positioned and spaced before entering the wrapping zone, guaranteeing consistent, high-quality 360° labeling. It’s the ideal choice for integrating into tightly synchronized production lines for sensitive products.

Precision Feed & Wrap Technology

The station’s effectiveness stems from two core components working in unison:

1. Indexing (Dividing) Disk: This rotating disk or starwheel mechanism positively controls the container flow. It accepts bottles from the infeed conveyor and releases them one at a time at exact, predetermined intervals. This eliminates bottle-to-bottle contact and ensures each container is perfectly positioned under the label applicator and wrapper.

2. Endless Belt Wrapper: Following label application, the container enters the wrapping zone. The continuous, adjustable belt gently surrounds the bottle, applying uniform pressure across the entire label surface for a smooth, wrinkle-free, and professional 360° finish.

Key Features & Operational Benefits

• Guaranteed Label Placement Accuracy: The indexing disk provides absolute control over container positioning, eliminating variations that can cause misapplied labels.

• Superior Wrap Quality: The endless belt conforms perfectly to different container diameters, ensuring complete adhesive activation and a bubble-free application.

• Gentle Product Handling: Positive control via the indexing disk reduces container tipping, jamming, and surface damage, especially important for glass vials.

• Seamless Line Synchronization: The controlled output from the indexing disk makes this station exceptionally easy to integrate with upstream fillers and downstream cappers.

• Flexible Configuration: Can be equipped with optical or ultrasonic sensors (for clear/foil labels) and integrated with various filling and capping systems.

Target Industries & Applications

• Pharmaceuticals & Biotechnology: High-precision labeling of glass vials, sample bottles, and clinical trial containers where GMP compliance and accuracy are paramount.

• Cosmetics & Personal Care: Flawless full-body labeling of perfume bottles, luxury cream jars, and high-end serum containers.

• Food & Specialty Beverages: Accurate labeling of sauce bottles, premium oil containers, and spirit miniatures.

 Technical Specifications & Configuration

Engineered for Accuracy-Critical Production

We deliver solutions that prioritize precision and repeatability for your most demanding products.

• Free Precision Audit: Contact us for a free analysis of your labeling accuracy requirements and a feasibility study for the indexing disk solution.

• Guaranteed Performance: Robust construction and precision mechanical components ensure long-term reliability and consistent accuracy.

• Global Expertise: Our engineering support network in Dubai (MENA), Hanoi (SEA), and Lagos (Africa) provides localized expertise for commissioning and maintenance.

Need pinpoint accuracy for your round-container labeling? 

Request a free product compatibility test with our LL-200 Indexing Disk Station. Send us your samples to receive a detailed proposal and see how precision feeding can upgrade your line.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!