LSSC-100 Automatic Hot Melt Cardboard Tray Former

LSSC-100 Automated Tray Forming System: High-speed production of vegetable/fruit trays using food-safe hot melt adhesives. Achieves 40-60 trays/min with ±0.5mm precision. Ideal for agriculture, pharmaceuticals, and cosmetics. FDA-compliant, low-maintenance design.

Description

LSSC-100 forming tomato trays

Hot melt glue application on corrugated cardboard.

Key Features & Benefits

  • Intelligent Adhesive System: Utilizes EVA or metallocene-based hot melt glues (Gianmelt®-compatible) with auto-viscosity control. Bonds in <5 sec at 160-180°C, eliminating clamps/drying.

  • Rapid Format Change: Adjust tray dimensions in 15 mins via touchscreen – no tools required.

  • High Efficiency: Processes 40-60 trays/min (up to 3,600/hr) with ≤0.5% material waste.

  • Food Safety: Glues comply with FDA 21 CFR 175.105 for indirect food contact. Water-resistant, solvent-free, odorless.

  • Tropical Climate Ready: Withstands 85% humidity and 45°C ambient temperatures (critical for SEA/Africa).

Technical Specifications

Parameter Value
Speed 30-65 trays/min
Tray Dimensions 150-600mm (L) × 100-400mm (W) × 20-150mm (H)
Glue Type EVA (HM/327) or metallocene (HM/2481) granules 1
Adhesion Time 3-5 sec (full bond in <10 sec)
Power 380V, 5.5kW
Air Pressure 0.6 MPa

Industries Served

  • Agriculture: Custom trays for berries, tomatoes, exotic fruits (ventilation slots optional).

  • Pharma: Sterile trays for vial/blister packaging.

  • Cosmetics: Luxury gift box inserts with wrinkle-free seams.

Operational Workflow

  1. Feeding: Corrugated blanks loaded automatically.

  2. Folding & Gluing: Precision arms form trays + hot melt applicator seals joints.

  3. Output: Stacked trays conveyed to filling line.

Requires 1 operator for material replenishment.

Why Choose LSSC-100?

  • Cost Savings: 30% less glue consumption vs. competitors.

  • Zero Clogs: Anti-drip nozzles prevent downtime (critical for 24/7 lines).

  • Certified Safe: CE, GMP, and ISO 14001 compliant.

  • Easy Maintenance: Tool-free access to glue tanks and folding modules.


Target Region Optimization

  • Middle East/Africa: Highlights heat resistance (180°C glue stability) and dust-proof electricals.

  • SEA/Latin America: Emphasizes 220V/50Hz compatibility and multi-language interface (English/Spanish/Portuguese).

  • Eastern Europe: Supports GOST standards and local service hubs.

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

Ready to Eliminate Production Bottlenecks?

Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.
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