Description
LSSC-100 Automatic Carton Former with Glue Station
LSSC-100 forming tomato export boxes with glue beads.
Precision adhesive application on FEFCO 0427 flaps.
HMI interface with box size memory presets.
Core Technology
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Precision Glue Station: Applies EVA/PUR hot-melt adhesives (Gianmelt®-compatible) at 160-180°C with 0.2mm nozzle accuracy.
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Auto-Calibration: Laser sensors detect box dimensions (150-600L × 100-400W × 80-400H mm), adjusting glue patterns in <15 sec.
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Tropical Performance: Operates at 45°C/85% humidity with humidity-resistant adhesives (critical for SEA/Africa).
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Zero Waste Design: Recirculating glue system reduces consumption by 40% vs. competitors.
Performance Specifications
| Parameter | Value |
|---|---|
| Throughput | 20-55 boxes/min |
| Box Styles | FEFCO 0201 (RSC), 0427 (auto-bottom), 0404 (telescopic) |
| Adhesive Types | EVA (HM/327), PUR (HM/449), Metallocene (HM/2481) |
| Bond Strength | ≥18 N/cm² (full cure in 8 sec) |
| Power | 5.8 kW (380V) |
| Air Supply | 0.6 MPa @ 150 L/min |
Industry Applications
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Agriculture: Forms vented produce boxes (tomatoes/berries); withstands condensation.
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Pharma: GMP-compliant bonding for sterile kit packaging (ISO Class 8 cleanroom ready).
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E-commerce: ERP-integrated for Amazon/Walmart box standards (pre-sets for FBA, ISTA 3A).
Workflow Process
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Blank Feeding: Vacuum suction picks corrugated sheets.
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Pre-Folding: Rotary arms crease + partially form boxes.
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Glue Application: Nozzles apply beads to critical joints (bottom flaps + side seams).
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Compression & Cure: Pneumatic presses ensure instant bonds.
Glue tank refill every 4 hrs | 1 operator capacity
Competitive Advantages
| Feature | Benefit |
|---|---|
| Intelligent Viscosity Control | Maintains optimal flow at 50°C ambient |
| Sanitary Construction | 316L stainless steel glue paths; FDA 21 CFR 175.105 compliant |
| Rapid Changeover | <3 mins for box size/formats via HMI presets |
| Fail-Safe Sensors | Laser detects misaligned flaps (99.94% accuracy) |
Regional Adaptation
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Middle East/Africa: Dust-proof servos; 55°C thermal stability 7.
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SEA/Latin America: 220V/50Hz support; multi-language interface (EN/ES/PT) 7.
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Eastern Europe: GOST 7376-89 compliant; local technicians in Poland/Serbia 7.
Compliance & Certifications
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Safety: CE, ISO 13849-1 (PLd).
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Adhesives: FDA 21 CFR 175.105, REACH, EuPIA.
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Design Standards: FEFCO 0201/0427, ECMA Code 50.
Technical Support
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Remote diagnostics via LocusConnect IoT.
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24/7 spare parts guarantee (global warehouses).
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On-site training in English/Spanish/Arabic.
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
Ready to Eliminate Production Bottlenecks?
Need Industrial Production Automation?
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!
📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.
