Description

RC-100 Piston Filling Monoblock accurately dispensing a thick, viscous product like silicone sealant

High-Speed Rotary Rinsing-Filling-Capping Monoblock for Viscous Products.

Precision Packaging for Challenging, Non-Flowable Products.

The Piston Filling Advantage: Accuracy for High-Value Products
Piston filling is the gold standard for viscous products because it is volumetric and positive. It is not affected by changes in product viscosity, temperature, or line pressure. This means you get a consistently accurate fill, whether you are packaging the first jar or the ten-thousandth, eliminating costly overfilling and ensuring compliance with net content regulations.

• Piston-Powered Precision: Handles products with viscosities from 5,000 to 500,000+ cP with accurate, repeatable fills.

• Minimal Product Waste: Positive displacement technology ensures virtually no product giveaway, saving you money.

• Easy to Clean: Designed for quick changeover; CIP (Clean-in-Place) and COP (Clean-out-of-Place) options available.

• Unmatched Versatility: Easily adjusts to fill bottles, jars, pails, and tubes from 50ml to 5L.

Precision Packaging for Challenging, Non-Flowable Products
Standard liquid fillers fail with products that don’t pour. The RC-100 is built to excel where others cannot. It is the definitive solution for manufacturers who need to package products with the consistency of paste, cream, or gel. By using positive mechanical force instead of gravity, it delivers unmatched accuracy and consistency for products where every gram counts, protecting your profit margins and ensuring your customers get the exact same amount every time.

Conquer Viscosity: From Sauces to Sealants with One Machine
The RC-100 operates on a simple but powerful principle of positive displacement:

1. Product Intake: The piston retracts, drawing a precise amount of product from the hopper into the cylinder.

2. Filling Cycle: The piston pushes forward, forcing the product through the fill nozzle and into the container without relying on flow. This action handles inclusions like particulates, powders, and fibers without separation.

3. Cut-Off & Capping: The nozzle provides a clean cut-off of even the stringiest products. Containers then move to the capping station for a secure seal.

Technical Specifications & Performance Data

• Model: RC-100

• Type: Automated Piston Filling Monoblock

• Process: Container Handling, Piston Filling, Capping

• Viscosity Range: 5,000 — 500,000+ centipoise (cP)

• Filling System: Positive Displacement Piston Filler

  • Filling Accuracy: ≤ ±0.5% (for most viscosities)

  • Filling Volume: 50 ml — 5,000 ml (adjustable via piston stroke)

• Capping System: Chuck Capper or Snap Capper, depending on application

• Container Types: Jars, bottles, pails, tubes (round and irregular shapes)

• Construction Material: 304 Stainless Steel (316L optional); seals in PTFE, EPDM, or Viton.

• Options: Hopper with agitator, heated jackets, CIP system, nitrogen purging.

Ideal for Food, Chemical, Cosmetic, and Industrial Applications

• Food & Beverage: Tomato paste, mayonnaise, yogurt, jam, peanut butter, pudding, icing.

• Cosmetics & Personal Care: Lotions, creams, shampoos, conditioners, gels, toothpaste.

• Chemicals & Industrial: Lubricating greases, adhesives, sealants, solvents, dyes, mastics, epoxy resins.

• Pharmaceutical: Ointments, creams, gels, pastes.

Key Features Description:
This advanced rotary monoblock integrates complete packaging capabilities for medium to high viscosity products across food, chemical, and cosmetic industries. The system features rotary bottle rinsing, precision rotary dosing, and rotary capping mechanisms, all enclosed within protective guarding with plate conveyor handling and programmable control. Specifically engineered for viscous substances, the equipment handles various glass and plastic containers with screw cap closures, ensuring accurate filling and secure sealing for products ranging from food sauces to industrial compounds and cosmetic creams.

Technical Specifications:

• Product Compatibility:

  • Food products (sauces, dressings, dairy)

  • Chemical compounds (lubricants, adhesives, cleaners)

  • Cosmetic products (creams, lotions, gels)

• Viscosity Range: Medium to high viscosity formulations

• Container Types: Glass and plastic bottles/vials with screw caps

• Core Components:

  • Rotary bottle rinsing module

  • Precision rotary dosing system

  • Rotary capping mechanism

  • Protective safety guarding

  • Plate conveyor system

  • Programmable control interface

• Operation Mode: Continuous rotary motion processing

• Production Capacity: High-speed operation suitable for medium to large production volumes

• Control System: Programmable logic controller with touchscreen interface

Technical Advantages:

• Versatile Application: Handles food, chemical, and cosmetic products with equal efficiency

• Viscosity Handling: Specialized design for medium to high viscosity products

• Precision Dosing: Rotary filler maintains accurate fill levels (±0.5%)

• Secure Sealing: Torque-controlled capping ensures consistent seal integrity

• Safety Compliance: Full protective guarding meets industrial safety standards

• Easy Operation: Programmable controls with recipe storage capabilities

• Hygienic Design: Easy-clean surfaces and sanitary construction

• High Efficiency: Continuous rotary operation maximizes production output

Applications:

• Food Industry: Sauces, condiments, dressings, dairy products, edible oils

• Chemical Sector: Lubricants, adhesives, cleaning products, industrial compounds

• Cosmetics Manufacturing: Creams, lotions, gels, hair products, skincare items

• Pharmaceuticals: Ointments, topical treatments, medicinal creams

Operation Features:

• Automatic Processing: Continuous rotary operation minimizes handling

• Quick Changeover: Easy adjustment for different container sizes and products

• Quality Control: Consistent filling and capping parameters

• Low Maintenance: Durable construction with accessible components

• Flexible Configuration: Adaptable to various production requirements

• User-Friendly Interface: Intuitive controls with production monitoring

Conquer Viscosity: From Sauces to Sealants with One Machine.

The Piston Filling Advantage: Accuracy for High-Value Products.

Ideal for Food, Chemical, Cosmetic, and Industrial Applications.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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