TBC-30 Automatic Dual-Nozzle Monoblock with Tube Orienter and Servo Piston Dispensers

TBC-30 Automatic Dual-Nozzle Monoblock with Tube Orienter and Servo Piston Dispensers

The TBC-30 is an advanced automatic monoblock system designed for high-speed, precision filling of tubes using dual servo piston dispensers. Equipped with an automatic tube orienter, it ensures correct tube positioning for seamless operation. Ideal for cosmetic, pharmaceutical, and food industries, it handles products like creams, gels, ointments, and pastes with exceptional accuracy (±0.5%) and efficiency (up to 30 tubes per minute). The SS304/316 construction guarantees hygiene and durability, while the servo-driven pistons allow for customizable filling volumes.

Description

Linear-Type Monoblock for Automatic Cartridge Filling and Capping

TBC-30 Automatic Dual-Nozzle Monoblock with Tube Orienter and Servo Piston Dispensers.

Automatic cartridge filling and capping machine linear type.

Dual nozzle cartridge filling system for industrial chemicals.

High-Speed Precision Filling for Tube Packaging
The TBC-30 automatic dual-nozzle monoblock combines advanced servo piston dispensers with an automatic tube orienter to deliver unmatched efficiency and accuracy. Designed for cosmetic, pharmaceutical, and food products, it handles a wide range of viscous formulations, including creams, gels, ointments, and pastes. The dual-nozzle design allows for simultaneous filling, doubling productivity while maintaining consistent quality. This machine is perfect for high-volume production lines seeking reliability and precision.

Key Features:

  • ✅ Dual Servo Piston Dispensers: Ensure precise filling with adjustable volumes.

  • ✅ Automatic Tube Orienter: Guarantees correct tube positioning for error-free operation.

  • ✅ High-Speed Operation: Capable of up to 30 tubes per minute.

  • ✅ Hygienic Design: SS304/316 stainless steel construction, compliant with GMP standards.

  • ✅ User-Friendly Interface: Easy-to-use controls for quick changeover and minimal downtime.

Advanced Features for Enhanced Performance

  • Dual Servo Piston Dispensers: Provide precise volumetric control with ±0.5% accuracy, reducing product waste and ensuring consistency.

  • Automatic Tube Orienter: Ensures tubes are correctly positioned before filling, minimizing errors and maximizing efficiency.

  • High-Speed Operation: Achieves speeds of up to 30 tubes per minute, ideal for large-scale production.

  • Servo-Driven Technology: Allows for customizable filling volumes and easy adjustment through an intuitive interface.

  • Hygienic Construction: Made from SS304/316 stainless steel, meeting industry standards for cleanliness and durability.

  • User-Friendly Controls: Simplified interface for easy operation, reducing training time and downtime.

Our linear-type monoblock is specifically engineered for high-speed automatic filling and capping of industrial cartridges. Equipped with dual filling nozzles, automatic cartridge orienters, cap orienters, and automatic capping heads, this system achieves production speeds exceeding 30 cartridges per minute. Ideal for packaging sealants, construction chemicals, lubricants (lithol, solidol), and various technical chemicals, this machine features precision servo-driven dispensers and robust SS304/316 construction for demanding industrial environments.

Key Features:

  • Dual filling nozzles for high-speed operation

  • Automatic cartridge and cap orientation systems

  • Precision servo-driven filling system

  • Automatic capping heads with torque control

  • SS304/316 stainless steel construction

  • Handles viscosities up to 500,000 cP

  • PLC control with touchscreen interface

  • Quick changeover between cartridge sizes


Detailed Technical Description:

Advanced Cartridge Packaging Solution for Industrial Applications
This linear monoblock represents the latest in cartridge packaging technology, specifically designed for handling challenging industrial products. The machine’s robust construction and precision components ensure reliable operation with even the most viscous materials, while the automatic orientation systems guarantee perfect alignment of cartridges and caps throughout the packaging process.

Technical Specifications

Parameter Specification
Machine Type Linear automatic monoblock
Applications Sealants, lubricants, construction chemicals
Filling System Dual servo-driven piston nozzles
Orientation Systems Automatic cartridge and cap orienters
Capping System Automatic screw capping heads
Production Capacity 30+ cartridges per minute
Filling Accuracy ±1%
Viscosity Range Up to 500,000 cP
Construction SS304/316 stainless steel
Control System PLC with touchscreen interface
Power Requirements 380V/50Hz or custom

 

Parameter Specification
Machine Type Automatic Dual-Nozzle Monoblock
Filling System Dual Servo Piston Dispensers
Production Speed Up to 30 tubes/minute
Filling Accuracy ±0.5%
Filling Volume Range 5 ml — 500 ml (adjustable)
Tube Compatibility Various sizes and materials
Power Supply 220V/50Hz or 110V/60Hz
Air Consumption 0.6 m³/h @ 0.6 MPa
Construction Materials SS304/316 (contact parts), powder-coated frame

Key Features & Benefits

  • High-Speed Operation: Dual nozzles and automatic systems enable production rates exceeding 30 CPM

  • Precision Filling: Servo-driven pistons ensure accurate fill volumes with ±1% accuracy

  • Automatic Orientation: Intelligent systems ensure proper alignment of cartridges and caps

  • Versatile Application: Handles various industrial products from sealants to lubricants

  • Robust Construction: Stainless steel build withstands harsh chemical environments

  • Easy Operation: User-friendly interface minimizes training requirements

  • Quick Changeover: Modular design allows fast adaptation to different cartridge sizes

Industries Served

  • Construction Chemicals: Sealants, adhesives, mortars

  • Lubricants: Lithol, solidol, industrial greases

  • Technical Chemicals: Specialty compounds, maintenance products

  • Industrial Packaging: Contract packaging services

Why Choose the TBC-30 Automatic Monoblock?

  • High Efficiency: Dual-nozzle design and automatic orienter maximize productivity.

  • Precision Filling: Servo piston dispensers ensure accurate volumes, reducing waste.

  • Versatility: Suitable for a wide range of products and tube types.

  • Easy Maintenance: Designed for quick cleaning and minimal downtime.

  • Global Compliance: Built to perform reliably in diverse climates and markets.

Automatic cap orienting and capping system.

Linear monoblock for technical chemical packaging.

TBC-30 Automatic Dual-Nozzle Tube Filling Machine with Tube Orienter.

TBC-30 Automatic Dual-Nozzle Monoblock with Tube Orienter and Servo Piston Dispensers.

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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