Description

Automatic Case Packer LRC-100 — Complete Packet Packaging Automation

Machine Vision & Vacuum Gripper Technology.

Production Line Integration & Compatibility.

Operational Benefits & ROI Analysis.

The Automatic Side-Load Case Packer LRCP-100 is a fully automated packaging system specifically designed for handling various products including packets, cans, and napkins. This machine utilizes side-loading technology to efficiently pack items into corrugated cases with precision and speed. The system integrates seamlessly into production lines, operating after primary packaging equipment and before palletizing systems, providing a complete automation solution for secondary packaging operations.

Key Features & Technical Specifications

Technical Specifications

Core Functions

1. Automatic Case Erection

   • Forms flat corrugated blanks into ready-to-fill cases

   • Handles various case styles including RSC, HSC, and wrap-around

   • Automatic bottom sealing with hot melt adhesive or tape

2. Product Loading System

   • Side-loading technology for gentle product handling

   • Mobile grippers with vacuum technology for precise placement

   • Capable of handling multiple product types (packets, cans, napkins)

   • Pattern formation capabilities for optimal case utilization

3. Case Sealing & Closure

   • Automatic top and bottom flap closure

   • Hot melt adhesive or tape sealing options

   • Secure closure for transportation and distribution

Advanced Technology Integration

Automation & Control Systems

• PLC Control System: Utilizes Siemens PLCs and motors for reliable operation

• Human-Machine Interface (HMI): Delta HMI systems for user-friendly operation

• Machine Vision Systems: Optional vision guidance for product verification and quality control

• Quick Changeover: Rapid adjustment between different product formats and case sizes

Robotic Integration

The system can be equipped with robotic loading systems (Yamaha or Kuka robots) for enhanced flexibility and precision in product handling10. These robotic systems enable:

• Gentle product handling to prevent damage to delicate items

• High-speed operation with precision placement

• Flexible pattern formation for various packaging configurations

Applications & Industry Solutions

Product Compatibility

• Packets: Various flexible packaging formats including doy-pack pouches

• Cans: Metal cans for food and beverage products

• Napkins: Paper napkins and tissue products

• Other Products: Boxed items, cartons, and various consumer goods

Industry Applications

• Food & Beverage: Packaging of food products in various containers

• Personal Care: Napkins, tissues, and hygiene products

• Consumer Goods: Various packaged goods requiring case packing

• Pharmaceuticals: Medicine packets and healthcare products

Operational Benefits

Production Efficiency

• High-Speed Operation: Capable of speeds up to 25 cases/minute

• Reduced Labor Costs: Full automation eliminates manual packaging tasks

• Minimal Downtime: Quick changeover between different products and formats

• Consistent Quality: Automated systems ensure uniform packaging quality

Economic Advantages

• Space Optimization: Compact design minimizes floor space requirements

• Reduced Product Damage: Gentle handling minimizes product losses

• Material Efficiency: Optimal case utilization reduces material costs

• Quick ROI: Automation typically pays for itself within 12-24 months

Integration & Compatibility

Production Line Integration

• Upstream Equipment: Connects with labeling machines, cartoners, and primary packaging equipment

• Downstream Systems: Feeds directly to palletizers and wrapping systems

• Line Synchronization: Maintains consistent flow with production speeds

Flexible Configuration

• Modular Design: Allows for customization based on specific production needs

• Scalable Solutions: Can be expanded or modified for future requirements

• Multiple Layout Options: Adaptable to various production line configurations

Safety & Compliance

Safety Features

• Full Guarding: Complete perimeter protection with safety interlocks

• Emergency Stop Systems: Multiple emergency stop buttons for operator safety

• Risk Reduction: Designed to minimize potential hazards during operation

Regulatory Compliance

• CE Certification: Meets European safety standards

• ISO Standards: Compliance with international quality standards

• Material Safety: Food-grade materials for product contact surfaces

Maintenance & Support

Service Information

• Warranty: 12-month comprehensive warranty

• Technical Support: 24/7 remote support and on-site assistance

• Spare Parts: Guaranteed availability of critical spare parts

• Training Programs: Comprehensive operator and maintenance training

Maintenance Features

• Easy Access: Designed for quick maintenance and cleaning

• Self-Diagnostics: Built-in diagnostic systems for quick troubleshooting

• Preventive Maintenance: Scheduled maintenance reminders and protocols

Comparative Advantages

TComparison with Similar Case Packing Systems

Implementation Considerations

Installation Requirements

• Floor Space: Minimum area requirements based on configuration

• Utility Connections: Electrical, pneumatic, and possibly water connections

• Line Integration: Coordination with existing upstream and downstream equipment

Training & Operation

• Operator Training: Comprehensive training programs for machine operation

• Maintenance Training: Technical training for maintenance personnel

• Documentation: Complete operation and maintenance manuals

The Automatic Side-Load Case Packer LRCP-100 represents a advanced packaging solution for manufacturers looking to automate their secondary packaging operations. With its robust construction, flexible design, and high-speed capabilities, this system offers significant advantages in terms of efficiency, quality, and cost-effectiveness.

The machine’s side-loading technology makes it particularly suitable for handling delicate products like napkins and various packaged goods, while its automation capabilities ensure consistent performance and reduced labor requirements. The comprehensive integration features allow for seamless connection with existing production lines, making it an ideal solution for modern manufacturing facilities looking to enhance their packaging operations.

Key Features & Technical Specifications

Core Functions

1. Automatic Case Erection

   • Forms flat corrugated blanks into ready-to-fill boxes

   • Handles various case sizes and styles (RSC, HSC, wrap-around)

   • Automatic bottom sealing preparation

2. Precision Packet Loading

   • Machine vision-guided product recognition and orientation

   • Vacuum suction system for gentle packet handling

   • Adaptive grippers for various packet sizes and shapes

   • Pattern formation capabilities for optimal case utilization

3. Automatic Case Sealing

   • Top flap closure and tape sealing

   • Scotch tape application system

   • Secure closure for transportation and distribution

Integration & Compatibility

• Upstream Equipment Compatibility:

  • Rotary doy-pack monoblock machines

  • Linear form-fill-seal machines

  • Vertical packaging machines (VFFS)

  • Horizontal packaging machines (HFFS)

• Downstream Connectivity: Feeds directly to palletizers and wrapping systems

• Line Synchronization: Maintains consistent flow with production speeds up to 120 cases/minute

• Flexible Layout: Adaptable to existing production line configurations

Operational Benefits

• Labor Reduction: Eliminates manual case forming and packing operations

• Increased Efficiency: High-speed operation matches modern production lines

• Consistent Quality: Automated precision ensures uniform packaging quality

• Space Optimization: Compact design minimizes floor space requirements

• Quick Changeover: Rapid adjustment between different packet formats and sizes

This advanced case packing solution represents cutting-edge automation technology, offering producers complete packaging automation while ensuring gentle handling of various packet types and maintaining consistent packaging quality. The system’s robust construction and flexible design make it ideal for high-speed production environments requiring reliable secondary packaging solutions.

For specific technical specifications and pricing information, direct consultation with Locuspack would be recommended to ensure the system meets particular production requirements and integration needs.

Automatic Case Packer LRCP-100.

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