Description

Automatic Case Packer with Machine Vision for Doy-Pack

Machine Vision & Vacuum Gripper Technology.

Production Line Integration & Compatibility.

The LRCP-100 case packer represents an advanced automated packaging solution designed for handling various packaging formats including boxes, pouches, and cups within cardboard cartons. This machine embodies modern packaging technology with its ability to form cases, accurately position products, and ensure secure packaging using tape sealing technology. This system incorporates precision automation, high-speed operation, and flexible configuration capabilities that align with current industry standards for secondary packaging automation

Product Overview & Technical Specifications

System Overview

The LRCP-100 appears to be a fully automated case packing system specifically engineered for handling diverse packaging formats including flexible pouches and rigid cups. This system combines case erecting, product loading, and case sealing functions in a single integrated system. The machine is constructed with food-grade materials (stainless steel) to meet hygiene standards required for food and consumer goods packaging applications.

The system employs servo motor technology for precise movement control and PLC-based automation for operational management. The LRCP-100 features quick-change capabilities allowing for rapid format adjustments between different container sizes and package configurations.

Technical Specifications

Technical Specifications for LRCP-100 Case Packer

Core Features & Technological Advantages

Automated Case Handling System

The LRCP-100 incorporates an advanced case erecting system that automatically forms flat cardboard blanks into ready-to-fill cases. This system includes:

• Automatic case magazine that can hold significant quantities of flat blanks

• Suction cup extraction system for precise case handling

• Bottom folding mechanisms for case formation

• Automatic tape sealing with precision application

The machine handles various case styles including Regular Slotted Containers (RSC), Half-Slotted Containers (HSC), and wrap-around cases, providing flexibility for different packaging requirements. That such systems can handle case sizes ranging from small formats to larger cases depending on specific configuration.

Precision Product Loading System

The LRCP-100 incorporates advanced product handling technology for accurate placement of pouches, cups, and boxes into cases:

• Robotic picking systems with adaptive grippers

• Gentle product handling to prevent damage to flexible pouches

• Pattern formation capabilities for optimized case packing

• Product orientation systems for precise placement

The system achieves high positioning accuracy ( ±0.5mm to ±1.0mm) as seen in comparable equipment. The machine handles various pack patterns including row patterns, tiered patterns, and mixed configurations, allowing for efficient case utilization.

Tape Sealing Technology

The LRCP-100 utilizes tape sealing technology (Scotch) for case closure, which offers several advantages:

• Clean application without adhesives or glue residues

• Quick setting time for immediate case handling

• Reliable seal integrity during transportation

• Easy opening for end-users while maintaining security

This sealing method is particularly suitable for products requiring frequent access or those where glue contamination might be concern, such as food products or medical supplies.

Applications & Industry Solutions

Food and Beverage Applications

The LRCP-100 is particularly suited for food packaging applications with its ability to handle various product types:

• Flexible pouches: Snacks, sauces, and liquid products

• Rigid cups: Dairy products, desserts, and ready meals

• Boxed products: Cereals, baked goods, and confectionery

The system’s gentle handling ensures product integrity while the precise placement maintains package appearance throughout the distribution chain.

Consumer Goods Applications

Beyond food products, the LRCP-100 handles various consumer goods:

• Personal care products: Pouches of shampoos, lotions, and creams

• Household products: Detergent pouches and cleaning product containers

• Pharmaceutical products: Medical pouches and package inserts

The machine’s hygienic design and precise handling make it suitable for products requiring high levels of cleanliness and protection.

Comparison with Case Packing Systems

Operational Benefits and ROI Considerations

Production Efficiency

The LRCP-100 offers significant operational benefits:

• Labor reduction: Automation reduces manual packing requirements

• Increased throughput: High-speed operation boosts production capacity

• Consistent quality: Automated systems ensure uniform packaging

• Space optimization: Compact design maximizes floor space

Economic Considerations

The machine offers favorable return on investment through:

• Reduced product damage: Gentle handling minimizes losses

• Lower labor costs: Automation reduces manual labor requirements

• Material optimization: Efficient packing reduces material usage

• Improved uptime: Reliable operation reduces downtime

Implementation and Support Considerations

Integration Requirements

Implementing the LRCP-100 would require:

• Factory space assessment: Ensuring adequate space and utilities

• Existing line integration: Connecting with upstream and downstream equipment

• Operator training: Ensuring staff competency with the new system

• Maintenance planning: Establishing preventive maintenance routines

Support and Service

The LRCP-100 comes with:

• Comprehensive warranty: 12 months

• Technical support: Remote and on-site assistance

• Spare parts availability: Ensuring minimal downtime

• Training programs: For operators and maintenance staff

Technical Configuration

• Automatic Case Erector: Forms flat corrugated blanks into ready-to-fill boxes

• Robotic Loading System: Vacuum grippers with machine vision guidance

• Tape Sealing Station: Automatic Scotch tape application

• Machine Vision System: Product recognition and quality control

• PLC Control System: Integrated automation with touchscreen interface

Key Specifications

Premium Features

• Machine Vision Integration: Ensures precise pouch handling and orientation

• Vacuum Gripper Technology: Gentle handling of delicate pouches

• Quick Changeover: Rapid adjustment between different package formats

• Quality Control: Vision system detects and rejects damaged packages

• Data Integration: Production monitoring and OEE tracking

• Gentle Handling: Prevents product damage during packaging

Integration & Compatibility

• Upstream Equipment Compatibility:

  • Rotary doy-pack monoblock machines

  • Linear form-fill-seal machines

  • Vertical packaging machines (VFFS)

  • Horizontal packaging machines (HFFS)

• Downstream Connectivity: Feeds directly to palletizers and wrapping systems

• Line Synchronization: Maintains consistent flow with packaging lines

• Flexible Layout: Adaptable to existing production line configurations

Applications & Industries

• Food Industry: Snacks, powders, liquid products in doy-pack pouches

• Pharmaceuticals: Medical products and supplements

• Chemicals: Household chemicals and detergents

• Cosmetics: Beauty and personal care products

• Consumer Goods: Various packaged goods in flexible packaging

The LRCP-100 case packer represents a versatile packaging solution for various products including boxes, pouches, and cups, offering advanced automation capabilities that align with current industry standards. This machine incorporates precision handling, flexible configuration, and high-speed operation that can significantly enhance packaging efficiency for producers.

The system’s robust construction, automation capabilities, and focus on flexible packaging make it particularly suitable for food, consumer goods, and pharmaceutical companies looking to optimize their secondary packaging operations. By implementing this technology, producers can achieve higher throughput, improved package quality, and reduced operational costs while meeting the specific requirements of modern packaging lines.

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