Description

TBC-30 Automatic Cartridge Filling and Capping Line

Semi-automatic cartridge packaging line with hydraulic press.

Integrated cartridge filling and capping system.

The TBC-30 automatic cartridge filling and capping line integrates advanced automation technologies to streamline the packaging process for viscous industrial products. Designed for construction chemicals, lubricants, and technical compounds, this system handles products like sealants, adhesives, lithol, solidol, and more. Its linear design and dual-nozzle filling system ensure consistent output and minimal downtime, making it ideal for high-volume production lines.

Key Features:

• ✅ Dual Nozzle Filling System: High-speed, simultaneous filling for increased productivity.

• ✅ Automatic Orientation: Ensures correct positioning of cartridges and caps.

• ✅ Servo-Driven Capping Heads: Precise torque control for secure seals.

• ✅ High Efficiency: Up to 30 cartridges per minute.

• ✅ Hygienic Design: SS304/316 stainless steel construction, compliant with GMP standards.

This comprehensive semi-automatic packaging system integrates a hydraulic compression unit, cartridge orienter, filling monoblock, capping station, and labeling equipment into a complete production solution. Specifically designed for packaging viscous industrial products into plastic cartridges, the line handles sealants, lubricants, construction chemicals, and technical compounds with precision and efficiency. The semi-automatic design ensures operational simplicity while maintaining production rates suitable for small to medium-scale manufacturing.

Advanced Features for Enhanced Performance

• Dual Nozzle Filling System: Two servo-driven piston dispensers allow simultaneous filling, doubling productivity while maintaining ±1% accuracy.

• Automatic Cartridge and Cap Orienters: Ensure correct alignment and positioning, reducing errors and maximizing efficiency.

• Servo-Driven Capping Heads: Provide precise torque control for secure, leak-proof seals.

• High-Speed Operation: Capable of processing up to 30 cartridges per minute.

• Robust Construction: SS304/316 stainless steel contact parts resist corrosion and meet industry hygiene standards.

• User-Friendly Interface: PLC control with touchscreen for easy operation and quick changeover.

Key Features:

• Complete integrated packaging solution

• Hydraulic compression system for product loading

• Automatic cartridge orientation and handling

• Precision piston filling system

• Automatic cap orientation and capping

• Integrated labeling and marking station

• Semi-automatic operation with manual loading

• SS304/316 construction for chemical resistance

• Handles viscosities up to 500,000 cP

Detailed Technical Description:

Complete Packaging Solution for Industrial Products
This integrated packaging line combines multiple processing stations into a coordinated system for efficient cartridge packaging. The line begins with hydraulic product compression, followed by automatic cartridge orientation, precision filling, secure capping, and final labeling — all in one continuous workflow.

Technical Specifications

Automatic cartridge orientation and labeling machine.

Industrial packaging line for viscous products.

System Components & Benefits

Hydraulic Compression Unit

• Prepares viscous products for packaging

• Ensures consistent product density

• Reduces air pockets and voids

Cartridge Orientation System

• Automatically positions cartridges for filling

• Handles various cartridge sizes and types

• Ensures proper alignment throughout process

Filling Monoblock

• Precision piston filling system

• ±1% volume accuracy

• Handles products from 100 ml to 500 ml

• Suitable for viscosities up to 500,000 cP

Capping Station

• Automatic cap orientation and feeding

• Secure screw capping with torque control

• Compatible with various closure types

Labeling & Marking Unit

• Automatic label application

• Product identification and dating

• Batch code printing capability

Industries Served

• Construction Chemicals: Sealants, adhesives, caulks

• Lubricants: Greases, industrial lubricants

• Technical Compounds: Specialty chemicals, maintenance products

• Industrial Packaging: Contract packaging services

Why Choose the TBC-30 Automatic Line?

• High Productivity: Dual-nozzle design and automatic orientation enable fast, efficient packaging.

• Precision and Consistency: Servo-driven systems ensure accurate filling and secure capping.

• Versatility: Suitable for a wide range of industrial products and cartridge sizes.

• Durability: Built to withstand harsh industrial environments with minimal maintenance.

• Global Compliance: Designed for reliability in diverse climates and markets .

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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