Description
TBC-30 High-Speed Cartridge Filling and Capping Monoblock
High-Efficiency Packaging for Industrial Applications
The TBC-30 automatic monoblock integrates multiple packaging processes into a single, efficient system, specifically designed for high-volume production of industrial chemicals. Its advanced automation features ensure consistent output with minimal operator intervention, making it ideal for manufacturers of sealants, lubricants, construction adhesives, and other technical chemicals. The machine’s robust construction and precision components guarantee reliable performance even in harsh industrial environments.
Key Features:
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✅ High-Speed Operation: 1000+ cartridges per hour capacity
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✅ Complete Automation: Integrated orientation, filling, compression, and capping
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✅ Hydraulic Compression System: Ensures optimal product consistency and eliminates air pockets
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✅ Precision Filling: ±1% volume accuracy with servo-driven pumps
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✅ Automatic Cap Orientation & Capping: Ensures secure, leak-proof seals
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✅ Hygienic Design: SS304/316 stainless steel construction, compliant with GMP standards
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✅ User-Friendly Interface: PLC control with touchscreen for easy operation and quick changeover
Advanced Features for Enhanced Performance
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Automatic Cartridge Orienter: Ensures correct positioning of cartridges for error-free operation, reducing manual handling and increasing efficiency.
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Servo-Driven Filling System: Provides precise volumetric control with ±1% accuracy, minimizing product waste and ensuring consistency.
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Hydraulic Compression: Eliminates air pockets and ensures uniform product density, critical for viscous materials like sealants and lubricants.
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Automatic Cap Orientation & Capping: Ensures secure, leak-proof seals with consistent torque control.
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High-Speed Operation: Designed for production capacities exceeding 1000 cartridges per hour, maximizing throughput.
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Hygienic Construction: SS304/316 stainless steel contact parts resist corrosion and meet industry hygiene standards.
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User-Friendly Controls: PLC interface with touchscreen allows for easy operation, recipe storage, and quick changeover between products.
Technical Specifications
| Parameter | Specification |
|---|---|
| Machine Type | Fully Automatic Monoblock |
| Production Capacity | 1000+ cartridges/hour |
| Filling Accuracy | ±1% |
| Filling Volume Range | 50 ml — 500 ml (adjustable) |
| Compression System | Hydraulic press |
| Orientation Systems | Automatic cartridge and cap orienters |
| Capping System | Automatic capping heads with torque control |
| Power Supply | 380V/50Hz or custom |
| Construction Materials | SS304/316 (contact parts), powder-coated frame |
| Control System | PLC with touchscreen interface |
Applications & Industries
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Construction Chemicals: Sealants, adhesives, caulks, and mortars.
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Industrial Lubricants: Greases, lubricating compounds, and technical gels.
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Technical Chemicals: Specialty compounds, maintenance products, and automotive chemicals.
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Building Materials: Construction adhesives, repair compounds, and waterproofing materials.
Why Choose the TBC-30 Automatic Monoblock?
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High Productivity: Designed for large-scale production with minimal downtime.
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Precision and Consistency: Servo-driven systems ensure accurate filling and secure capping.
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Reduced Labor Costs: Full automation minimizes the need for manual intervention.
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Durability: Robust construction withstands harsh industrial environments.
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Global Compliance: Meets international standards for safety and hygiene .
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
🔍Ready to Eliminate Production Bottlenecks?
💎Need Industrial Production Automation?
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!
📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🧼Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.
