Description

High-Performance Monoblock TB-50 for Aluminum Tubes: Filling, Sealing, and Labeling

TB-50 High-Performance Monoblock for Aluminum Tubes.

High-Performance Monoblock TB-50 for Aluminum Tubes | Filling, Sealing & Labeling.

Our automatic tube filling monoblock represents the pinnacle of efficiency and precision in aluminum tube packaging. This integrated system combines advanced tube orientation, precision dosing, and secure crimping in a single automated unit, specifically designed for high-volume production environments.

The TB-50 High-Performance Monoblock is engineered for large-scale production of aluminum tube packaging, integrating filling, sealing, and labeling processes into a single automated system. With a capacity of up to 50 tubes per minute and ±0.5% filling accuracy, this machine is designed for industries requiring efficiency, precision, and flexibility. Its robust construction (stainless steel SUS304/SUS316) and compliance with CE and ISO standards ensure durability and safety for global markets, including cosmetics, pharmaceuticals, and food industries .

⚙️ Technical Specifications

Technical Specifications:

• Machine Type: Automatic Tube Filling and Sealing Monoblock

• Production Capacity: Up to 60 tubes per minute

• Filling Accuracy: ±0.5%

• Tube Diameter Range: 15-50 mm

• Tube Length Range: 80-200 mm

• Filling Volume Range: 10-500 ml

• Dosing System: Precision piston filler with dual nozzles

• Orientation System: Enlargated automatic tube orienter

• Crimping Station: Enhanced folding mechanism for aluminum seams

• Power Requirements: 380V/220V, 50/60 Hz, 4-5 kW

• Air Pressure: 6-8 bar

• Control System: PLC with touchscreen interface

• Construction: Stainless steel (304/316) contact parts

Key Features and Benefits:

• High-Speed Production: Automated processing up to 60 tubes per minute

• Precision Dosing: Dual nozzle piston system ensures accurate filling volumes

• Enhanced Orientation: Large automatic orienter handles various tube sizes efficiently

• Secure Sealing: Advanced crimping station ensures perfect seam folding

• Quick Changeover: Easy adjustment for different tube dimensions and products

• Hygienic Design: Stainless steel construction with easy-clean surfaces

• Versatile Application: Suitable for products from cosmetics to industrial compounds

1. Integrated Automation:

   • Combines filling, sealing, and labeling in a single unit, reducing production time and floor space requirements .

   • Quick-change parts and recipe memory allow rapid transitions between tube sizes and products, minimizing downtime .

2. Precision and Consistency:

   • Piston-based dosing system ensures ±0.5% filling accuracy, reducing product waste and ensuring consistent quality .

   • High-speed labeling with ±1 mm accuracy enhances product presentation and compliance .

3. Durability and Safety:

   • Stainless steel construction (SUS304/SUS316) resists corrosion and ensures easy cleaning, meeting hygiene standards .

   • Compliance with CE and ISO standards ensures safety and reliability for global markets .

4. Ease of Use and Maintenance:

   • User-friendly interface with digital controls and preset recipes simplifies operation and reduces training needs .

   • Easy-access panels and modular design facilitate maintenance and minimize downtime .

5. Versatility:

   • Suitable for viscous products like creams, ointments, pastes, and gels, making it ideal for cosmetics, pharmaceuticals, and food industries .

🏭 Applications:

• Cosmetic Products: Creams, ointments, gels, lotions

• Pharmaceuticals: Medicinal creams and ointments

• Oral Care: Toothpaste and dental compounds

• Industrial Products: Sealants, technical lubricants, adhesives

• Construction Materials: Caulks, waterproofing compounds

• Automotive Products: Specialty greases and lubricants

High-Performance Monoblock for Aluminum Tube Filling and Sealing.

Advanced Monoblock System for Efficient Aluminum Tube Packaging.

💎 Conclusion

The TB-50 High-Performance Monoblock is a comprehensive solution for manufacturers seeking efficient and precise aluminum tube packaging. Its integration of filling, sealing, and labeling, coupled with high-speed operation and compliance with international standards, makes it ideal for global markets, including Southeast Asia, Africa, and Eastern Europe. By leveraging advanced automation and robust construction, this machine ensures both productivity and reliability for diverse industries.

This advanced automatic monoblock features an enlarged tube orienter, precision piston dosing with dual filling nozzles, and an enhanced crimping station for aluminum tube seam folding. Designed for high-speed production of creams, ointments, gels, toothpaste, sealants, lubricants, and construction adhesives. Achieves production speeds up to 60 tubes per minute with ±0.5% accuracy.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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