Description

RC-100 Automatic Monoblock for Rinsing, Filling, and Capping 19L Bottled Water Jugs

The Complete Solution for Large-Volume Water Bottling.

Integrated Automation: Rinsing, Filling, and Capping in One Cycle.

Why Choose an Integrated Monoblock for Your Water Plant?

The Complete Solution for Large-Volume Water Bottling
The 19L water jug market demands reliability and efficiency. The RC-100 Monoblock is engineered to be the workhorse of your bottling line, eliminating the complexity and space requirements of three separate machines. By integrating the entire process from empty jug to sealed product, it reduces contamination risk, minimizes labor costs, and ensures a consistent, high-quality package for your customers. This system is the ideal solution for water plants looking to scale their production of purified, spring, and mineral water for home and office delivery.

• Turnkey Operation: Performs rinsing, filling, and capping on a single, compact platform.

• Hygienic Design: Constructed with 304 stainless steel for easy cleaning and compliance with water safety standards.

• Gentle Handling: Air conveyor system transports heavy jugs smoothly without scuffing or damage.

• High Output: Achieves production speeds of over 200 jugs per hour.

Integrated Automation: Rinsing, Filling, and Capping in One Cycle

1. Automatic Rinsing: Inverted jugs are thoroughly rinsed with a powerful jet of purified water or ozone-treated air to remove any impurities or residual particles.

2. Precision Filling: Jugs are filled using a volumetric filler (e.g., gravity or pressure-assisted) to ensure accurate volume control and prevent overflow.

3. Leak-Proof Capping: Screw caps are automatically applied with consistent torque to create a secure, tamper-evident seal that prevents leaks during transport and handling.

Technical Specifications & Performance Data

• Model: RC-100

• Type: Automatic 3-in-1 Monoblock

• Functions: Rinsing, Filling, Capping

• Container: Standard 19L (5 US Gallon) Polycarbonate Water Jugs

• Output: 200+ jugs per hour

• Filling System: Volumetric Filler

  • Filling Accuracy: ≤ ±0.5%

• Capping System: Automatic Screw Capper (Chuck Type)

• Conveying System: Low-friction Air Conveyor or chain conveyor

• Power Supply: 380V/50Hz/3Ph (standard, configurable)

• Construction Material: 304 Stainless Steel frame and critical components

• Control System: User-friendly PLC with Touchscreen HMI

Built for Durability and Hygiene in Water Production
Handling heavy 19L jugs requires a robust machine. The RC-100 is built with a heavy-duty frame and components designed to withstand continuous operation. The use of 304 stainless steel on all product contact surfaces ensures corrosion resistance, easy cleaning, and compliance with international hygiene standards for water bottling. The design minimizes niches where water or moisture could accumulate, promoting a dry and sanitary environment.

Why Choose an Integrated Monoblock for Your Water Plant?

• Reduced Footprint: One machine replaces three, freeing up valuable floor space in your production facility.

• Lower Operating Costs: Requires less manpower to operate and maintain compared to separate rinsing, filling, and capping units.

• Improved Hygiene: A closed-loop system minimizes the exposure of clean jugs to the environment, reducing the risk of recontamination.

• Simplified Maintenance: One supplier, one set of spare parts, and one integrated system to maintain.

Key Features Description:
This specialized monoblock is engineered specifically for bottling still drinking water into 19L PET containers. The integrated system performs comprehensive processing of returnable containers, including washing, rinsing, precision filling of bottled water, cap orientation, and secure PET cap application. Optionally, the equipment can be configured with additional modules for label removal, tamper-evident cap elimination, internal/external bottle brushing, and protective label application.

Technical Specifications:

• Container Type: 19L PET bottles (returnable/reusable)

• Product Compatibility: Still drinking water, purified water

• Core Functions:

  • Returnable container washing and rinsing

  • Precision water filling

  • Cap orientation and feeding

  • PET cap application and sealing

• Optional Modules:

  • Label stripping and removal system

  • Tamper-evident cap detection and removal

  • Internal bottle brushing (ebration)

  • External bottle washing

  • Protective label application

• Production Capacity: Customizable based on configuration

• Control System: Automated PLC operation with touchscreen interface

• Construction: Food-grade stainless steel (304/316L)

Technical Advantages:

• Specialized Design: Optimized specifically for 19L still water bottling

• Returnable Container Processing: Handles washing and preparation of reusable bottles

• Flexible Configuration: Modular design allows for custom optional features

• Hygienic Operation: Sanitary construction meets water quality standards

• Efficient Cap Handling: Automatic orientation and application of PET caps

• Quality Assurance: Optional inspection and verification systems

• Easy Maintenance: CIP (Clean-in-Place) capabilities available

Optional Features:

• Label Removal System: Automatically strips old labels from returnable containers

• Cap Removal: Detects and eliminates previously opened caps

• Brush Cleaning: Internal and external bottle brushing for thorough cleaning

• Protective Labeling: Applies new tamper-evident and product labels

• Inspection Systems: Quality control checks for container integrity

• Water Recycling: Closed-loop water management for washing stages

Applications:

• Still drinking water bottling

• Purified water packaging

• Spring water production

• Filtered water bottling

• Reusable container processing

• Water delivery service operations

Operation Process:

1. Container Preparation: Optional label removal and cap elimination

2. Washing Cycle: Internal and external cleaning with brushing

3. Rinsing: Final rinse with purified water

4. Filling: Precision volumetric filling

5. Capping: Automatic cap orientation and application

6. Labeling: Optional protective label application

7. Quality Control: Final inspection and verification

Built for Durability and Hygiene in Water Production.

RC-100 Automatic Monoblock for 19L water jugs, blue polycarbonate jugs being rinsed, filled, and capped on an air conveyor system.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

Ready to Eliminate Production Bottlenecks?

Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!

🌡️ For a free product compatibility test using your materials.